Tuff Transfer Cart is an automated space saving solution / by Erica Bacon

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Production facility floor space is sacred. The more organized and compact you are, the more efficient your production practices are.

Our customer wanted to crowd more conveyor into their existing space to optimize their production facility. Continuing to drive lift trucks through such a tightly packed space would increase the risk for damaged product and equipment. So our customer needed something to facilitate the movement of their product within this tight space while limiting the use of lift trucks. Tuff Automation worked together with Savant Automation to create a transfer cart that would solve their problems.

We constructed the transfer cart with heavy structural steel and laser-cut and formed components. It traveled along a rail embedded in the facility floor, which meant that lift trucks could still be driven in the same space as needed. The cart used an overhead power system, taking up the least amount of space necessary to move products from destination to destination.

The transfer cart had to carry five different products from their respective fill systems to one of two stations—a stretch wrapper or a conveyor that sent them straight to the warehouse. Check out our video of the system in motion:

The final product ended up being an excellent solution to the customer's needs, getting the job done without trying to squeeze lift trucks through tight spaces.

The transfer cart solution can be used and customized for a number of applications. Contact us to learn more about this system.